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Robotic Calibration: Precision OLP Solutions for Enhanced Robot Accuracy

Rapidly deploy robots using OLP's that ensure robot accuracy — reduce commissioning time, eliminate guesswork, and facilitate effective robot calibration and mastering, including precise Tool Center Point (TCP) adjustments.

Learn More About Us

Robotic Calibration: Precision OLP Solutions for Enhanced Robot Accuracy

Learn More About Us

Precision

Industrial robotic arm working on metal parts in a manufacturing setup.

Robot Accuracy

Industrial robots are built for precision — but that precision doesn’t automatically translate to the part. Even with factory mastering and rigid tooling, real-world production introduces errors: fixture stack-up, mechanical tolerances, and misaligned assumptions about where the robot thinks it’s working. That’s not a flaw in the robot — it’s a breakdown in how its motion is anchored to the Tool Center Point (TCP).

Mattrology™ doesn’t guess — it anchors motion to verified geometry, restoring the robot accuracy where it actually matters: at the weld, the fixture, or the part — not just where the factory defined it.

Cameras ≈ DH

Mattrology = IK

Guess less. Solve more. With effective robot calibration, you can ensure your robot mastering is accurate and reliable.

Yellow robotic arm with welding tool in an industrial setting.

Mastering Drift Is Inevitable — We Bring It Back Under Control

A robot’s accuracy relies on mastering the alignment of each joint’s encoder to a known mechanical zero, which enables the controller to accurately calculate the Tool Center Point (TCP) in space.

However, after a motor swap, encoder loss, or a crash, that alignment can be compromised. Even small deviations can lead to significant TCP errors of 5 mm or more. Running to witness marks doesn’t restore true zero — it only gets you close. Touch-up becomes necessary, especially in high-accuracy applications where robot calibration is critical.

Mattrology™ offers a better solution for robot mastering. We enable fast, field-ready recovery of usable geometry without the need for OEM tools or visual guesswork. Whether recovering from downtime or preparing for relocation, Mattrology™ restores reliable robot accuracy with minimal disruption — putting performance back where it counts.

Other Systems Rely on Ideal Conditions — We Don’t

Precision Planning

3D CAD model showing a welding or machining operation on a blue mechanical part.

Camera-based systems require perfect lighting, rigid setups, and calibrated environments to estimate the tool’s position. But they don’t restore true robot geometry. If the tool is bumped or replaced, re-calibration is needed — and vision systems can’t recover from motor or encoder failure.

CAD-derived TCPs assume theoretical perfection, but real-world deviations in tooling or setup often lead to misalignment.

Cameras and laser trackers track motion. Mattrology corrects geometry.

Even Absolute Accuracy (AA) robots still require a manually taught TCP. They’re delivered without EOATs, and tool offsets must be taught manually after installation — often using laser metrology systems. Until you locate the TCP and align the robot’s base to the real-world part, your programs won’t hit target. AA gives you good bones — but not a finished skeleton.

Laser measurement systems can be highly accurate, but they require careful setup and aren’t practical for fast recovery or shop-floor use.

Precision Results

Precision Planning

Close-up of a welding torch tip near a metal surface for precision welding.

Mattrology™ doesn’t track the robot from the outside — it corrects it from the inside.

Camera and laser-based systems rely on external observation, assuming the robot’s internal geometry — link lengths, joint offsets, and EOAT stack-up — is perfectly accurate. But small variances in adapter plates, wrist spacers, or tool mounting create internal misalignments that external systems can’t see or solve.

These tolerances compound through the kinematic chain — especially at extended reach — pushing the tool center several millimeters off target, even when the robot appears to be “on path.” A 2 mm misalignment at the flange can cause 10–12 mm errors at the TCP by the time you reach the part.

Mattrology solves at the source — calibrating geometry from the endpoint in. It doesn’t rely on camera images, CAD files, or factory assumptions. It teaches the robot where it actually is, not where it thinks it is.

The result: usable, repeatable accuracy — restored without OEM tools, sensors, or lab conditions. Mattrology fits within the workflow of a standard robotics team and can be deployed without disrupting production.

Early Adopters: Built Different.

Robotic arm scanning a mannequin on a platform.

We’re not for everyone. But if this sounds like you — we should talk

We’re not launching it to the mass market (yet). We’re seeking the right early adopters — the kind who want more than just a marginal gain in robot accuracy. You’re here because you're already ahead in robot mastering, and we’re here to take you further with advanced solutions like Tool Center Point (TCP) and precise robot calibration.

Is This You?

Are you tired of adjusting your OLPs? If you’re done re-teaching your OLPs during commissioning — or recalibrating the same path after every change or shutdown — let’s talk.

Need the flexibility to move tools between stations? If you want to run the same OLP across different robotic cells — without re-teaching and maintaining robot accuracy — we give you that freedom.

Win the battle against drift and touch-up. If robot downtime, tool bumps, or encoder failures are affecting your bottom line, we solve those issues quickly, ensuring precise robot calibration.

Work in real-world conditions. If your floor lacks perfect lighting or zero-change setups — you're exactly the type of customer we want.

Need to scale or standardize? If you're expanding, deploying new lines, or managing multiple integrators — you understand the importance of a repeatable, field-proven process that includes effective robot mastering.

Are you done with black boxes? If you’re frustrated by OEM tools that don’t provide insights into what went wrong — or only function within their isolated ecosystem — you’re ready for Mattrology™.

Aren’t afraid to influence the future? If you see the potential to shape the tools you depend on — and you're willing to provide feedback for early access and pricing — let’s go.

What Early Adopters Get

Gain access to the latest capabilities before their full release while collaborating technically with the Mattrology™ team. Enjoy pilot pricing and long-term advantages for deployment, especially in enhancing robot accuracy through effective robot calibration and mastering. We also provide support for integrating Mattrology™ into your own ecosystem, whether you are an end-user or an integrator, ensuring precise Tool Center Point (TCP) alignment.

The Fine Print

We’re not offering free trials. We’re not chasing anyone. Instead, we’re focused on building long-term relationships with technical and operational leaders who understand the importance of robot accuracy, robot calibration, and robot mastering. If that’s you — let’s start the conversation about optimizing your Tool Center Point (TCP) for better performance.

About Mattrology Robotics

Our Mission

At Mattrology™, we’re redefining robot calibration and mastering recovery. Backed by six issued patents and additional patents pending, our sensorless process realigns the robot to the original OLP, effectively restoring true geometry after maintenance, tool changes, or motor failure. This innovative approach ensures robot accuracy without the need for extra software or cameras. Experience fast, precise recovery that keeps production running as intended while maintaining the Tool Center Point (TCP).

MATTROLOGY™

Robotic Calibration: Precision OLP Solutions for Enhanced Robot Accuracy

Robotic Calibration: Precision OLP Solutions for Enhanced Robot Accuracy

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